If you have ever wondered what is the purpose of welding flux, keep in mind that its main function is to take off any oxidized metal from the material to be welded. Also, it is used to protect the heated metal from reacting with atmospheric air which can lead to further oxidation. The welding flux achieves this by forming a gaseous shield around the welded part. Flux is a … [Read more...] about What is the purpose of welding flux?
What is straight polarity in welding? Usually, straight polarity in welding occurs when the electrode is made negative and the base plate is made positive, causing the electrons to flow from the electrode tip to the base plate. Types of polarity In welding, there are three known types of polarity: 1) direct current straight polarity, 2) direct current reverse polarity, … [Read more...] about What is straight polarity in welding?
Sound waves play a crucial role in how ultrasonic welding works. Ultrasonic welding utilizes ultrasonic vibrations at a high frequency of about 20kHz to 40kHz. This generates heat energy that is used to melt the pieces and weld plastic materials together. Once cooled, the melted pieces form a strong and solid weld. What is ultrasonic welding? Ultrasonic welding (USW) … [Read more...] about How ultrasonic welding works
How does thermite welding work in practical terms? Thermite welding can be defined as a welding method where heat is created during a chemical reaction, and this chemical reaction takes place as a result of the difference of free energy between aluminum and metal oxide. The chemical reaction which generates the heat is described as aluminothermic reaction. This reaction … [Read more...] about How does thermite welding work?
Basically, X-ray welding is an experimental welding procedure that generates the thermal energy needed to seal materials by using a powerful X-ray source. This procedure used in this type of welding is quite similar to that used in laser beam welding and electron beam welding. X-ray welding is one of the newest advances in welding technology. In this type of welding, thermal … [Read more...] about What is x-ray welding?
If you have been to a welding shop and seen welding machines unused at a corner, you might be wondering: why are welding carts angled? Most welding machines are bulky and heavy, which makes them difficult to bring from one area to another. Even more, if you are welding in an outdoor structure, lugging around a hefty welding machine will pose a challenge. Welding carts … [Read more...] about Why are welding carts angled?
Do you want to know what is resistance welding, and all its essential facts? In today's modern age, there have been many welding techniques invented and added to the list of tried and tested welding processes. Simple welding methods of the past are now replaced with novel techniques using large welding machines in massive industries like manufacturing steel pipes and car … [Read more...] about What is resistance seam welding?
Are you curious to find out how many watts does a welding machine use? Compared to other tradecrafts like carpentry and masonry that require a specific skill set, performing excellent welds in large parts depends on welding machines. Although welding skills still play a significant role in welding processes, a welder cannot do intricate or complicated welds without using … [Read more...] about How many watts does a welding machine use?
MMA welding is a fabrication procedure wherein various pieces are fused by heat and pressure. Welding is mostly done on metal or thermoplastic pieces but can also be applied to wood, and the finished product is known as a weldment. Welding has similarities to soldering and brazing, but their processes do not melt their base metals. Yet welding does melt the base metals … [Read more...] about What is MMA welding?
Most laypeople may already know that welding involves heat of some kind, but specifically: how hot is a welding arc? Welding is defined as a process done to metals that involves softening the pieces with heat and applying pressure, thus fusing them. Welding is also an unusual trade compared to other tradecrafts like carpentry or masonry, wherein they are observable and … [Read more...] about How hot is a welding arc?
Are you interested in really knowing what is tack welding? As it turns out, the whole process is quite interesting. People familiar with the various welding procedures dismiss tack welding as unimportant and temporary because, in a way, it is. However, as professional welders attest, tack welding is as significant as other welding processes and provides many practical … [Read more...] about What is tack welding?
Are you eager to find out what is duty cycle in welding is? If you have had experiences with welding or not, you may have heard of Duty Cycle before and at least had a vague understanding about it. Those that know operational work in construction and heavy machinery would be familiar with the term. What is duty cycle in welding, and why is it significant? The … [Read more...] about What is duty cycle in welding?
Wondering what welding positions are? If you never taken welding lessons or joined metal, you will find this challenging. You may believe that a welder sits at a workbench and joins the metal components in front of them. But welding metals can be challenging in daily working conditions. You can mount metal parts on the floor, on edge, or fixed to the ceiling. But, these … [Read more...] about Welding Basics: Welding positions
Nothing is more frustrating and depressing than running out of welding gas. It is worse when it happens in the middle of a welding project. It is critical to know how long your gas is going to last so that you remain prepared. Stay tuned and learn what welding cylinder sizes are available. You should also know where they are best suitable. Nobody likes running out of petrol … [Read more...] about Welding cylinder sizes
The one question that is lingering on your mind is, is welding black iron pipe possible? It's simple to create projects out of black pipes and fittings. Even those found at hardware stores or scrap metal sites. They are good because they have thread connections and come in many sizes. Can you weld black steel pipe? For many years, black steel pipe has been a popular … [Read more...] about Welding black iron pipe